• Injection moulding

    Injection moulding

    ... without limits! More length, new functions with better economy - this revolutionary technology makes it possible. You are invited also to use the advantages for your applications. EXJECTION combines the advantages yielded by the conventional technologies of extrusion and injection moulding! Thanks to this new process, long functionalized profiles and bars can, for the first time, be manufactured on one small injection moulding machine.
  • Principle

    Principle

    Synchronously to the injection of the molten mass, the shaping cavity will be shifted sideways to the longitudinal axis of the machine. This advanced technology allows both horizontal and vertical movement of the mould cavity during injection. | more ...
  • Effectiveness

    Effectiveness

    At the same time, the cavity is gently filled by the inflowing melt. The pressure profile resulting from this guarantees compression of the molten mass and will also provide for the afterpressure necessary | more
  • Result

    Result

    This makes it possible to mould structures and avoid sink marks at functional elements with a modified wall thickness on long elements.

    A development by IB STEINER and Hybrid Composite Products GmbH.

    IB STEINER Hybrid Composite Products GmbH

  • Moulding

    ... without limits! More length, new functions at a better economic efficiency - this revolutionary technology makes all this possible. You are invited also to use the advantages for your applications. EXJECTION combines the advantages yielded by the conventional technologies of extrusion and injection moulding! Thanks to this new process, long functionalized profiles and bars can, for the first time, be manufactured on one small injection moulding machine.
    Moulding

  • Principle

    Synchronously to the injection of the molten mass, the shaping cavity will be shifted sideways to the longitudinal axis of the machine. This technology enables both horizontal and vertical shifting of the shaping cavity during injection | more
    Principle

  • Effectiveness

    At the same time, the cavity will be gently filled by the molten mass flowing in. The pressure profile resulting from this guarantees compression of the molten mass and will also provide for the afterpressure necessary | more
    Effectiveness

  • Result

    This makes it possible to mould structures and avoid sink marks at functional elements with a modified wall thickness on long elements.

    A development by IB STEINER and Hybrid Composite Products GmbH.

    IB STEINER HCP0

    Result

60%

reduced investment costs

Using this technology for innovative new products does not only enable you to increase your production capacities but also to reduce the facility costs to almost the half.

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20%

lower manufacturing costs

Better quality, the production costs being lower - optimized processes and production methods enable you to increase the economic efficiency of your innovation and company.

Learn more


40%

higher productiveness

The revolutionary EXJECTION Endless Technology makes it possible to produce much more components within the time unit than at the conventional injection moulding process.

Learn more

exjection endless

 

 

See for yourself and take advantage of the benefits. Become a fan of this technology with your innovation. 

EXJECTION systems can produce very long parts with low clamp forces and significantly reduced energy consumption. By using two-component injection moulding machines with alternating injection units, the range of applications for this technology has been significantly extended. Components are produced using a rotating mould, with injection, cooling and demoulding taking place simultaneously. As a result, components can be produced off the roll ENDLESSLY. This greatly increases production capacity and capability.

  reeling it off ...
CONTINUOUS

 

 

Prozess Controlling

A special software allows a continuous injection molding process without idle times to be realized and monitored.
Rotating Mould Cavities

Rotating Mould Cavities

Mould cavities are permanently in motion. The seperated sections are closed, filled, opened and emptied in a timed sequence.

Alternating Injection Units

Two conventional injection units enable the constant melt stream to fill the different cavitier of the mould.

  • Prozess Controlling

    A special software allows a continuous injection molding process without idle times to be realized and monitored.
  • Rotating Mould Cavities

    Rotating Mould Cavities

    Mould cavities are permanently in motion. The seperated sections are closed, filled, opened and emptied in a timed sequence.

  • Alternating Injection Units

    Two conventional injection units enable the constant melt stream to fill the different cavitier of the mould.
    • Engel Victory 120
    • Witness EXJECTION

      Witness EXJECTION

      and light in perfection. This as been realized at Vossloh Schwabe - Light Solutions with EXJECTION technology. See it yourself...

      Video

      More...

    • Which geometries are practical?

      Which geometries are practical?

      Basic target of this technology is the production of long and profiled components. This defines the following basic features:

      • End caps or similar are removeable
      • Surfaces with 3D-structures
      • Straight component is demoldable

      More...

    • Which materials are processable?

      Which materials are processable?

      As this process is closely related to conventional injection moulding, basically you can use any material which is processable on common injection moulding machines. 3 facts are to be considered:

      • Viscosity of material
      • Known rules for component design
      • Typ of material & wall thickness

      More...

    • Your way to innovation!

      Your way to innovation!

      From the feasibility study to series production, we offer you a network of competent partners. Upon your request, the feasibility study will be made. This study will end up in a concept study before main development begins.

      Usage Rights

      Engineering

      Realization

      More...

    Contact us

    OPENING HOURS

    Monday to Friday  
    8.00 - 16.30  

    DI Gottfried Steiner

    Innovation business for
    plastic engineering

    Address

    Poststrasse 12 
    A-8724 Spielberg

    CONTACT

    Email:
    Tel: +43 / 3512 / 72 776

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